ACG Industrial

Digitalization That Shows What Production Is Really Doing.

Machine, process and quality data collected at the source and delivered on time — so the shift can act on it, instead of reading about it at month end. Custom SCADA included.

  • OEE & downtime
  • SQDCP visual management
  • Custom SCADA & alarms
  • Traceability

What we monitor

Connect Machines. Understand Performance. Improve Operations.

ACG Industrial helps manufacturing operations collect, visualize and use production and machine data without unnecessary complexity.

Machine Status
Temperature
RPM
Pressure
Production Count
Downtime
OEE
Maintenance
Alerts
Trends

Solutions

Industrial capabilities we deliver

Machine Monitoring

Real-time status, runtime and performance for individual assets.

OEE Monitoring

Availability, performance and quality tracked from production data.

Production Dashboards

Shop-floor and management views of what production is actually doing.

Downtime Tracking

Capture stop events and reasons to target the real losses.

Preventive Maintenance

Runtime and condition-based triggers for maintenance planning.

Sensor Monitoring

Temperature, pressure, flow, level, vibration and digital signals.

Industrial IoT

Connected devices and edge gateways feeding a single data layer.

Data Acquisition

Collect data from PLCs, sensors and existing equipment.

Process Digitalization

Replace paper records with structured, auditable digital data.

Custom Industrial Apps

Applications built around a specific plant process or routine.

SCADA Systems

Supervisory visualization and control interfaces for operations.

Reporting & Analytics

Shift, line and period reporting for continuous improvement.

Product Suite

Every module born from a real production problem

ACG Smart Manufacturing — tools designed by a plant manager, tested on real floors.

EasyCount

No more Excel inventory chaos

Simple, accurate stock counts that replace spreadsheets and end reconciliation surprises.

PlantSync

Real-time production, downtime and traceability

Live production tracking with downtime reasons and full lot traceability in one view.

SmartPlan

From sales order to shop floor, in one control tower

Order fulfillment analysis, stock availability and shipment pick lists in a single planning cockpit.

MixWise

Turn leftovers into products, not waste

Manage rework and by-product recovery so surplus material becomes saleable output.

Factory360

Maintenance from operator to completion

Maintenance requests that flow from the floor to the technician and close with full history.

VisualOps

SQDCP visual board for the whole plant

Safety, Quality, Delivery, Cost and People pillars with daily data, KPIs, trends and action plans.

ACG SCADA + Smart Guardian

Flexible SCADA: local, cloud or hybrid supervision

Live machine monitoring with alarms, history and flexible deployment for any plant scale.

ACG Operate

Digital SOPs, checklists and compliance, all auditable

Standard operating procedures and checklists that prove compliance with a full audit trail.

Have a different problem? Bring it to us and we'll build something custom for your application.

Demonstrations

Concept screens for the plant floor

Demonstration builds created by ACG SmartWorks to show what these applications look like in use. Not client projects.

Demo — industrial app suite entry point

Plant Application Portal

Portal concept for a plant application suite: real-time visibility, lean execution and rollout roadmap.

  • Industry 4.0
  • App suite
  • Dark UI

Demo — daily visual management

SQDCP Visual Board

Safety, Quality, Delivery, Cost and People pillars with daily data entry, target tracking and action plans.

  • SQDCP
  • KPIs
  • Action plans

Demo — MRP and shipping planning

Order Fulfillment Planning

Order analysis, stock availability, expired lots and shipment pick lists in a single planning cockpit.

  • MRP
  • Fulfillment
  • Shipping

Demonstration screen built by ACG SmartWorks to show capability. Not a client project; names, numbers and contact details are illustrative.

ACG SCADA

Custom SCADA is part of ACG Industrial

ACG SCADA is a flexible machine monitoring system for plants that need live process visibility, sensor history and clear alarm limits — configured around the equipment you already run.

Temperature
Pressure
Flow
Level
RPM
Speed
Count
Machine Status
Runtime
Production
Digital Signals

Real-time visualization

Live values updated as the process runs.

Historical charts

Trends over shifts, days and production runs.

Warning limits

Early indication before a variable leaves the safe range.

Alarm limits

Clear alarm thresholds per variable and per machine.

Machine status

Running, stopped, setup and fault states.

Multiple sensor types

Analog and digital inputs from different instruments.

Architecture

From sensor signal to management insight

A layered architecture keeps the plant floor running even when the upper layers are unavailable.

  1. 1

    Sensors / Machines

    Physical signals from equipment and instrumentation.

  2. 2

    Industrial Devices / Edge

    PLCs, gateways and edge devices acquire the data.

  3. 3

    Local Monitoring

    Operators see live values right at the line.

  4. 4

    Data Processing

    Values are normalized, contextualized and stored.

  5. 5

    Dashboard / SCADA

    Supervisory screens for production and maintenance.

  6. 6

    Cloud / Historical Data

    History for trends, reporting and traceability.

  7. 7

    Management Insights

    KPIs that support decisions and continuous improvement.

Bring Smart Manufacturing to Your Operation.

Share your process and equipment and we'll outline a pragmatic monitoring scope.